User Tools

Site Tools


preview:parts:drivetrain:start

Motor and drivetrain

The electric drive of the C5 runs:

12 V motor → epicyclic gearbox → toothed drive belt → drive gear → rear axle, driving the left-hand rear wheel only.

The overall reduction is 13:1. The pedal drive is a separate system; see Pedal drive.

How it works

  • The motor is a 12 V permanent-magnet DC motor rated at 250 W continuous, made by Polymotor (Italy, part of the Philips group). It isn't a washing-machine motor, despite the legend.
  • There is no speed control. The power button simply switches the motor on or off through a relay, and the motor's own maximum speed (4,100 rpm) limits the C5 to about 15 mph.
  • The motor draws about 15 A on the level, about 50 A climbing a 1-in-15 hill, and up to 140 A when stalled. It is protected by a thermistor in the armature shaft, a thermal trip on the case, and stall detection in the control box. See Electrics.
  • The motor sits in an eccentric clamp. Rotating it is how you set the drive belt tension.

Golden rules

  • Pedal off from rest, then use the motor. Starting on the motor alone strains the gearbox, belt and motor.
  • Pedal on hills. The motor overheats on long climbs and cuts out.
  • Don't push the C5 backwards quickly. The motor acts as a generator and can destroy the control box's protection diode.

Parts in this system

Add-ons and improvements

Common problems

  • Clicking or slipping under power: see Drive belt and Motor support.
  • Motor runs but no drive: check the belt, and whether the gearbox has come off its lip.
  • Motor cuts out on hills: thermal protection doing its job. See Electrics.
  • Never-serviced gearbox: regrease it before regular use. See Gearbox.

Chassis (motor support) · Electrics (thermal trip, heat sensor, control box) · Pedal drive · Wheels and tyres

preview/parts/drivetrain/start.txt · Last modified: by automatic